Change country to:

Search results

Triple Crosshead THX 35/75MV

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770


Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131


Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628


Perfect distribution, short residence time

Our Triple Crosshead THX 35/75 MV ensures minimum material consumption and down time.


Our Triple Crosshead THX 35/75MV is used for a three-layer extrusion of MV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.

The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Insulation and insulation screen layers can be adjusted independently. Centring can be repeated without touching the centring adjustment screws when the crosshead is dismantled. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows a quick change of extrusion tools when the new cable dimensions are close to the ones presently used.

An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 8 kW and the cooling capacity 5 kW at 120 °C.

Technical characteristics

Cable diameter 6.0 - 75 mm
Conductor diameter 4.0 - 35 mm
Conductor screen thickness 0.3 - 2.0 mm
Insulation thickness 1.0 - 20 mm
Insulation screen thickness 0.3 - 2.0 mm
Weight 350 kg
No. of temperature controlled zones 4
Heating of crosshead body With oil or water

Exact values depend on the assembly.


  • Single/Dual extrusion tools
  • Conductor guiding rollers 
  • Distributor for rubber insulation

Meet us at wire & Tube 2018, booth # 10C22 in Düsseldorf, Germany on 16 - 20 April, 2018!


Read more

NPE 2018

Read more


Read more

From our blog Visit blog

Maillefer and ADVARIS introduce advanced plant maintenance


In any asset-intensive company, profitability is directly related to plant availability. Implement a coprehensive maintenance strategy with software from Maillefer and ADVARIS. Read more

Maillefer and ADVARIS introduce advanced plant maintenance

Topography Scanner – Art and science around digital quality measurement


Measure the extrusion process quality in real time. We help push the boundaries of what is possible and bring extrusion technology to new heights. Read more

Topography Scanner – Art and science around digital quality measurement

Get More from MiniFlat Drippers


Users of micro-drip irrigation for seasonal crops look towards the most economical thin wall laterals available. Two types fall into this category – continuous tape and miniFlat drippers. With the latest innovations on our PIL 032-miniFT//Explore extrusion lines, miniFlat is competitive with dripper spacing of 10 cm and above. Read more

Get More from MiniFlat Drippers

Visit Us at Wire & Cable Arabia 2017


We welcome you to our co-exhibitor Scarab of Egypt’s booth 3B120 at Wire & Cable Arabia 2017 in Dubai, where we will be pleased to tell you more about our solutions, products and services. Read more

Running Fast with Nonlinear Modeling


The efficiency of an optical cable manufacturing line can be improved significantly by increasing line speed. Maillefer has taken several steps forward in bringing high speed capability to our customers, thanks to nonlinear modeling. Read more

Running Fast with Nonlinear Modeling

Consultation products in the spotlight


Do you know how to make the most out of your production? With the experience of over 4,000 line deliveries, we have now launched a full stack of expert services. Read more

Consultation products in the spotlight

Thank You for Visiting Us at wire South America 2017


Maillefer was proud to be part of wire South America 2017, an event collecting hundreds of exhibitors and thousands of visitors from around the region. The exhibition was organized in São Paulo, Brazil. Read more

Thank You for Visiting Us at wire South America 2017

TCA's Quick Cycle Times


Great news! We've just reduced cycle times on all recent TCA coilers. Imagine what fewer seconds per coiled pipe or tube will get you. Read more

TCA's Quick Cycle Times

Share by email