Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 770 967 1770
Cell: +1 404 202 9655
Fax: +1 770 967 1770com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our Water Cooled Extruder NMR 120 is designed to process all rubber cable materials with high productivity and extrudate quality. Experience behind our thousands of deliveries ensure trouble free operation of your extruder for decades.
Our Water Cooled Extruder NMR 120 is designed to process thermally sensitive polymers and elastomers at low temperatures. Typical materials are semiconductive, sheathing and insulation rubbers in stripe and granular form.
The barrel material is nitrided steel nitrided to the mimimum depth of 0.4 mm. The feed section has a smooth exchangeable bushing.
Hydraulic feeding roller for stripe rubber
The rubber stripe is fed with a roller. A hydraulic unit and a motor for the roller are included.
An AC or a DC motor is mounted with a flange onto the gearbox body. The motor is connected directly to the primary shaft of the gearbox with gear coupling.
Temperature control system
Each zone in the extruder barrel has separate temperature control. The barrel is heated by resistors moulded in cast aluminium heating elements. The pressurized, closed cooling water system includes cooling pipes and proportional valves. The cooling pipes are wound around the barrel. The cooling system is connected to the water station. Temperature in each zone is measured by thermocouples located tangentially close to the inside surface of the barrel. The thermocouple reacts quickly to changes in the process conditions providing fast feedback control for heating and cooling. To control heating and cooling each zone has a PID-controller. The feedbox has separate cooling water circulation regulated by an adjustable ball valve.
Melt pressure is measured at the barrel end. The maximum allowed pressure can be preset in line control. Overpressure activates an alarm. A pressure fuse at the barrel end acts as a mechanical guard, releasing the pressure if its nominal value is exceeded. Cables between the extruder and control cabinet are included in the delivery, except the optional motor cable. Screw cooling parts with a rotating connector and hoses are included in the delivery.
|Screw diameter||120 mm|
|Screw operation length||14-20D|
|Screw speed, max.||40 rpm|
Exact values depend on the assembly.
A measure of how successful a system operates is to consider the probability of how well each part will run. Seek out a high measure of it when making your future equipment purchases. Read more
Oriental had a demand to produce nylon reinforced tubing for vehicle air brakes. Seizing the opportunity, they acquired a dual layer tandem extrusion line. Shortly after production began, a new demand arrived that only needed some additional head tooling to satisfy. Read more
We wanted more performance from our extrusion lines for soft PVC intravenous (IV) tube and we got it. The jump is considerable, thanks to more cooling, more melt and more speed. Read more
HVDC Optimization for NCC Read more
In any asset-intensive company, profitability is directly related to plant availability. Implement a coprehensive maintenance strategy with software from Maillefer and ADVARIS. Read more
Measure the extrusion process quality in real time. We help push the boundaries of what is possible and bring extrusion technology to new heights. Read more
Users of micro-drip irrigation for seasonal crops look towards the most economical thin wall laterals available. Two types fall into this category – continuous tape and miniFlat drippers. With the latest innovations on our PIL 032-miniFT//Explore extrusion lines, miniFlat is competitive with dripper spacing of 10 cm and above. Read more
We welcome you to our co-exhibitor Scarab of Egypt’s booth 3B120 at Wire & Cable Arabia 2017 in Dubai, where we will be pleased to tell you more about our solutions, products and services. Read more