Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 770 967 1770
Cell: +1 404 202 9655
Fax: +1 770 967 1770com;ol.;nms;n/k;ine;iem;i.n;kar
TDC (Technical Development Corporation)
Wire & Cable
11845 Vanstory Drive
NC 28078 Huntersville
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
4012 Washington Drive<br />
PA 19061 Philadelphia
Tel: +1 972 762 2297net;er.;lef;ail;a/m;ipa;lat;ri.;lau
How would you define a competitive production? For us it means increasing the lifetime value of your technology in different production and market circumstances. We do it by empowering people, production and productivity – by equipping you with the right competency.
It covers over 30 know-how products, with which you can maximize the value of your technology, access the best practices and improve your process based on your needs. You get the means that elevate your productivity, product quality and profitability from investment planning to actual production optimization.
This is where the magic happens. Maillefer R&D Centers offer the unique collaboration platform to test your ideas and pilot new technologies. In Finland you can use the sole vertical pilot line in the industry for fast prototyping, as did over 40 our customers last year. You can solve your process problems efficiently and safely, and complete your R&D project even 50 times faster with Maillefer experts.
You know what products your customer wants. We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study.
High quality products are 100% clean. We can consult in product and material handling design from raw material storage to the extrusion line. You can ensure contamination free material flow and learn how to minimize contaminants in different production environment. Especially useful in LV, FO, Rubber, Tele or MV and HV applications. You could also check our Clean Run and High Output Screw Value Packages.
Is there a connection between a process start-up and quality power cable production? We have experienced in thousands of line deliveries, that the right starting procedures can make the true difference.
Production processes – Conductor pre-heating, extrusion, cross-head, crosslinking, cooling
Conductor pre-heating correlates directly to productivity and product quality. Optimization of preheating process based on either single- or dual-preheating technology is often forgotten, but essential process improvement to consider.
Does your extrusion, cross-head, crosslinking and cooling performance match your productivity needs? You can take advantage of our comprehensive material data bank, extrusion and crosslinking optimization software, component upgrades, tooling calculation, flow and curing simulations, process modelling and training. You could also check our Long Run and Round Value Packages.
Post processes – Degassing
Have you evaluated the efficiency of your degassing? We can improve your delivery time and use of production space by shortening degassing time with a new method. You get recommendations on degassing room arrangement and equipment, degassing drum and chamber design and process documentation.
The most critical part of the whole cable system reliability. Nothing more, nothing less. Now you can take advantage of our process know-how tested in the most difficult submarine cable production.
As our energy and communication infrastructure moves undersea, cables and pipes need to last across generations. We can provide you with complete cable testing services to guarantee the desired cable lifetime.
Do you want a Maillefer specialist to rapidly back you up with your problems? Our trouble shooting services cover power cable, fiber optic cable, low voltage cable and rubber cable production.
Do you know your equipment condition and how to keep it at the expected level? Through Preventive Maintenance we help you maintain your equipment at expected levels. With Line Equipment Assessment and Technical Inspection you will get a report including findings and a list of recommended actions for improvement.
Do you know, what is the potential of your current equipment and resources? You may need another opinion from the original equipment provider. In Process Survey we focus on the improvement needs for quality and productivity. Line Performance Review clarifies the improvement needs for OEE and material savings.
Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity. Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems.
R&D Director Dr. Mikko Lahti welcomes you to our booth 304 to discuss high performance and cost effective manufacturing solutions for fiber optic cables. “IWCS is an important venue for the cable and connectivity industry and we are very proud to join the Suppliers’ Exhibition” says Dr.Lahti. Read more
Today is definitely an important day for our business. We are pleased to inform you that Maillefer and Davis-Standard have entered into an agreement to combine both our companies. Read more
A versatile and economical high voltage CCV line for XLPE insulation and crosslinking. Medium voltage cable production is also possible. Read more
How would you define competitiveness? For us it means increasing the lifetime value of your technology in different production and market circumstances. We do it by empowering people, production and productivity - by equipping you with the right competency. Read more
Our factory vulcanized joint know-how provides you with all the needed technology to manufacture factory joints for high voltage subsea XLPE cables. Read more
We have the perfect match for each market situation – you can find the winning solution in low-end as well as in high-end categories in almost 20 wire, cable, pipe and tube applications. Our wire & cable production solutions are available for building and automotive wires, dry or jelly filled fiber optic cables, low, medium, high and extra high voltage cables, rubber cables, telecom, LAN, and coaxial cables. Read more
Are you manufacturing micro-drip laterals? Imagine the costs reductions if you could purchase less costly virgin material or even better, include recycled material. Our extrusion lines offer you such possibilities. Read more
Our Curing Calculation Program NCC is a well-known recipe generator for dry curing CV insulation lines. A new module now includes the function for methane degassing calculation. With it, degassing times can be substantially reduced. Read more