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Building Wire Insulation

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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TDC (Technical Development Corporation)

Wire & Cable

11845 Vanstory Drive
NC 28078 Huntersville

Tel: +1-770-337-3347

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

4012 Washington Drive<br /> Upper Chichester
PA 19061 Philadelphia

Tel: +1 972 762 2297

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With our insulation technology, you get to enjoy continuous and high-speed wire production. You also have complete control over material and energy usage.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Compact quality solution for more sustainable production. Affordable investment that is easy to start and maintain in different production environments.

EEL 20Enter

Quality building wire with low capital investment

Are you searching for an easy production start?

For new players, our EEL 20 Enter building wire insulation line offers

  • Easy startup with low investment
  • A robust line design with minimum production downtime
  • Smart use of materials and energy to decrease your production costs

What you get

High productivity from the start

  • Production with low cost per produced building wire meter
  • Maintenance-free line design and built-in operator support
  • Leading technology proven worldwide

Performance

Production speeds

1 mm2 with 0.6 mm PVC insulation 1000 m/min

Customer feedback

In a proven customer case, excellent results were achieved with an ECH 12/16 crosshead. The concentricity during insulation of a 2.5 mm2 building wire (0.8 mm wall thickness) was within the 0.03 mm tolerance level. In addition, the skin layer thickness was reduced to only 0.06 mm without transparency.

Typical line composition

  • FLPO 800 Flyer pay-off
  • EMB 500 Electromagnetic brake
  • MXC 80-24D Main extruder with hopper loader and dosing units
  • MXC 45-24D Auxiliary extruder with hopper loader and dosing units
  • ECH 12/16 Crosshead
  • Diameter gauge
  • ECS 20 Cooling line
  • ECS Dryer
  • Diameter gauge
  • Spark tester
  • WHC 500 Capstan
  • EKP 8 Automatic dual take-up
  • Autoextrusion 4.1S - Line control
  • Power distribution cabinet
  • Optional components

    Welding machine
  • Marking unit
  • Lump and neckdown gauge
  • Eccentricity gauge

Specifications

Conductor type Round, solid, stranded or bunched
Conductor cross section Cu mm2, solid 0.75 - 6
Conductor cross section Cu mm2, stranded or bunched 0.75 - 10
Insulation layer thicknesses (mm) 0.5 - 1.2
Max. Cable diameter (mm) 10
Length of typical line (m) 34
Constructive line speed (m/min) 1200

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

EEL 20Extend

Quality building wire with a focus on flexibility

Are you searching for a lean yet flexible production solution?

For players with expanding needs, our EEL 20 Extend building wire insulation line offers

  • High production capacity
  • A sophisticated line design with minimum production downtime
  • Efficient use of materials and energy to decrease your production costs

What you get

Full productivity from the start

  • True work horse for your insulation process
  • Line with wide product range and flexibility
  • Leading technology proven worldwide

Performance

Production speeds

1.5 mm2 with 0.7 mm PVC insulation 1300 m/min

Customer feedback

The EKP 1300 is one of the most reliable automatic dual take-up machines available on the market. Upon implementation of the EKP 1300, several of our customers have confirmed an increase in reel changeover reliability of almost 100%.

Typical line composition

  • FLPO 1000 Flyer pay-off
  • EMB 500 Electromagnetic brake
  • MXC 100-24D Main extruder with hopper loader and dosing units
  • MXC 45-24D Auxiliary extruder with hopper loader and dosing units
  • ECH 12/16 Crosshead
  • Diameter gauge
  • ECS 20 and OV12/500 Cooling line with built-in capstan
  • ECS Dryer
  • Diameter gauge
  • Spark tester
  • EKP 1300 Automatic dual take-up
  • Autoextrusion 4.1 - Line control
  • Power distribution cabinet
  • Optional components

    Welding machine
  • Marking unit
  • Lump and neckdown gauge
  • Eccentricity gauge
  • Additional extruder for nylon jacket

Specifications

Conductor type Round, solid, stranded or bunched
Conductor cross section Cu mm2, solid 0.75 - 10
Conductor cross section Cu mm2, stranded 0.75 - 16
Conductor cross section Cu mm2, bunched 0.75 - 25
Insulation layer thicknesses (mm) 0.5 - 1.2
Max. Cable diameter (mm) 10
Length of typical line (m) 34
Constructive line speed (m/min) 1500

Royal road to demanding deliveries with the lowest total cost of ownership. High output solution to explore the market in the front row.

EEL 20Explore

Quality building wire with high production capacity

Are you searching for a high capacity production solution?

For producers with large volumes, our EEL 20 Explore building wire insulation line offers

  • High production capacity with quick color change
  • A sophisticated line design and line automation minimize production downtime and need of manpower
  • Making more from less

What you get

Maximum productivity from the start

  • State-of-the art line to hunt lowest possible overall production cost
  • Line design which allows optimize the number of line operators
  • Leading technology proven worldwide

Performance

Production speeds

1.5 mm2 with 0.7 mm PVC insulation 1300 m/min

The EKP 1300 is one of the most reliable automatic dual take-up machines available on the market. Upon implementation of the EKP 1300, several of our customers have confirmed an increase in reel changeover reliability of almost 100%.

Typical line composition

  • FLPO 1000 Flyer pay-off
  • EMB 500 Electromagnetic brake
  • MXC 100-24D Main extruder with hopper loader and dosing units
  • Two MXC 45-24D Auxiliary extruders with hopper loader and dosing units
  • XFS 12/16 Crosshead with quick colour change valve
  • ECH 16/30 Crosshead for HFFR materials
  • Diameter gauge
  • ECS 20 and OV12/500 Cooling line with built-in capstan
  • ECS Dryer
  • Diameter gauge
  • Spark tester
  • EKP 1300 Automatic dual take-up
  • Autoextrusion 4.1 - Line control
  • Power distribution cabinet
  • Optional components

    Welding machine
  • Marking unit
  • Lump and neckdown gauge
  • Eccentricity gauge
  • Additional extruder for nylon jacket
  • Crosshead change system

Specifications

Conductor type Round, solid, stranded or bunched
Conductor cross section Cu mm2, solid 0.75 - 10
Conductor cross section Cu mm2, stranded 0.75 - 16
Conductor cross section Cu mm2, bunched 0.75 - 25
Insulation layer thicknesses (mm) 0.5 - 1.2
Max. Cable diameter (mm) 10
Length of typical line (m) 34
Constructive line speed (m/min) 1500

Value packages

Production Capacity

Quick Color Change Value Package

Maillefer's patented quick colour change system, X-flow, allows very fast insulation and striping color changes without stopping the production line. The color change system automatically changes the color with pre-defined lengths, which are determined by the built-in production scheduler in the line control. 

Quick Type Change Value Package

By implementing the crosshead change system, you can reduce downtime that is normally experienced between product changes.

High Output Screw Value Package

New screw design leads to higher output for your extruder.

Production Cost

Quick Color Change Value Package

Maillefer's patented quick colour change system, X-flow, allows very fast insulation and striping color changes without stopping the production line. The color change system automatically changes the color with pre-defined lengths, which are determined by the built-in production scheduler in the line control. 

Meet us at Irrigation Show in Orlando, Florida, USA on 08 - 09 November, 2017!

Wire & Cable Arabia 2017

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