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Fiber Optic Cable Secondary Coating

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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TDC (Technical Development Corporation)

Wire & Cable

11845 Vanstory Drive
NC 28078 Huntersville

Tel: +1-770-337-3347

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

4012 Washington Drive<br /> Upper Chichester
PA 19061 Philadelphia

Tel: +1 972 762 2297

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The secondary coating of your fiber optic cables is the most important aspect in your production process. As the quality of loose tube defines the final properties of your cable, it is crucial that you have the technology in place to get it right.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Compact quality solution for more sustainable production. Affordable investment that is easy to start and maintain in different production environments.

OEL 40Enter

Quality secondary coating with low capital investment

Would you like to start manufacturing without making a massive investment?

For players new to the market, our OEL 40 Enter secondary coating line offers

  • Simple startup with minimized investment
  • A robust line design with minimum production downtime
  • Smart use of materials and energy to decrease your production costs

What you get

Maximum productivity from the very beginning

  • Production with low cost per produced loose tube meter
  • Maintenance-free line design and built-in operator support

Performance

Production speeds

300m/min, Gel-filled loose tubes, PBT

Typical line composition

  • PM305 Fiber pay-off
  • GEL300 Gel unit
  • MXC45-24D Extruder
  • ECH12/16 Crosshead
  • ECS50K Cooling trough
  • SWC2 Single wheel capstan
  • BCA6 Caterpillar
  • EKP800K Automatic dual take-up
  • AE Opto 4.1S Line control
  • Optional components

    Welding machine
  • Marking unit
  • Lump and neckdown gauge
  • Eccentricity gauge

Specifications

Number of fibers 2-12
Outer diameter mm 1.5 - 3.0
Lenght of typical line (m) 35
Constructional line speed (m/min) 300

Value packages

Production Capacity

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Plus Value Package

Plus Value Package allows you to react faster to market demand. You can accept an order or participate in a tender even without installed capacity.

Production Cost

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Product Quality

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

OEL 40Extend

High-quality loose tube line with wide material selection

Are you interested in a high-speed, flexible secondary coating line?

Our OEL 40 Extend secondary coating line offers you

  • Excellent control of excess fiber length
  • Minimized post shrinkage
  • Ability to use a wide variety of plastic materials

What you get

High-speed production with tight quality tolerance

  • High output of gel-filled and dry loose tubes
  • Compact layout
  • Leading technology proven worldwide

Performance

Production speeds

500m/min, Gel-filled or dry loose tubes, PBT, PP, PE, PC

Typical line composition

  • PM305 Fiber pay-off
  • GEL300 Gel unit
  • MXC60-24D Extruder
  • ECH12/16 Crosshead
  • ECS50K Cooling trough
  • CCA1000 Compression caterpillar
  • SWC2 Single wheel capstan
  • BCA6 Caterpillar
  • Measuring devices
  • EKP800K Automatic dual take-up
  • AE Opto 4.1. Line control
  • Optional components

    Swellable yarn pay-off
  • DCDC Dry tube diameter control
  • EKP1000K Automatic dual take-up

Specifications

Number of fibers 2-24
Outer diameter mm 1.5 - 4.0
Lenght of typical line (m) 30
Constructional line speed (m/min) 500

Value packages

Production Capacity

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Production Cost

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Product Quality

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Royal road to demanding deliveries with the lowest total cost of ownership. High output solution to explore the market in the front row.

OEL 40Explore

State-of-the-art loose tube line which provides ability to use a variety of materials in the production process

Would you like to take your secondary coating process to an ultra-high speed?

Our OEL 40 Explore secondary coating line offers you

  • Excellent control of excess fiber length
  • Minimized post shrinkage
  • Ability to use a wide variety of plastic materials

What you get

High-speed production with tight quality tolerance

  • High output of gel-filled and dry loose tubes
  • Compact layout
  • Leading technology proven worldwide

Performance

Production speeds

1000m/min, Gel-filled or dry loose tubes, PBT, PP, PE, PC

Typical line composition

  • PM305 Fiber pay-off
  • GEL300 Gel unit
  • MXC60-24D Extruder
  • ECH12/16 Crosshead
  • ECS50K Cooling trough with multipass section
  • CCA1000 Compression caterpillar
  • SWC2 Single wheel capstan
  • BWC Belt capstan
  • EKP800K Automatic dual take-up
  • AE Opto 4.1. Line control
  • Optional components

    Swellable yarn pay-off
  • DCDC Dry tube diameter control
  • EKP1000K Automatic dual take-up

Specifications

Number of fibers 2-24
Outer diameter mm 1.5 - 4.0
Lenght of typical line (m) 30
Constructional line speed (m/min) 1000

Value packages

Production Capacity

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Production Cost

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Product Quality

Fiber Excess Length Control Value Package

With high-speed, loose tube production, controlling excess fiber length is always a challenge. Water friction and the high cooling rate of the plastic compound creates problems with waste and post shrinkage, limiting line speed and the quality of the final product. Our compression caterpillar increases your line speed and the final product quality.

Meet us at Irrigation Show in Orlando, Florida, USA on 08 - 09 November, 2017!

Wire & Cable Arabia 2017

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