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Pex-Al-Pex Pipe Extrusion

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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TDC (Technical Development Corporation)

Wire & Cable

11845 Vanstory Drive
NC 28078 Huntersville

Tel: +1-770-337-3347

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

4012 Washington Drive<br /> Upper Chichester
PA 19061 Philadelphia

Tel: +1 972 762 2297

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Butt weld high quality pipe at production speed up to 50 m/min

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

PCLExtend

PEX-Al-PEX pipe production system that combines the processes for making PEX and aluminum layered pipe.

How to produce a light and easy bendable pipe, which combines the properties of non-corrosive plastic and high-resistance metal?

You need a production solution that combines several technologies to obtain the best product on the market.

  • A one-shot process combining extrusion forming , welding and induction heating technologies
  • Minimal production set-ups for process repeatability and high quality
  • Reduced investment risks through an experienced partner who masters the complete process.

What you get

A complete one step solution from a single source, offering continuous high-speed production reaching up to 10 million meters per year.

  • A fully integrated forming and extrusion production center
  • Easy setups for aluminum forming and TIG or laser welding
  • Product conditioning in bars or coils. On-line efficient quality management with automatic scrap sorting.

Typical line composition

  • Inner pipe production with single layer and adhesive coating in a tandem extrusion configuration
  • Continuous aluminum feeding, roll-forming, welding, and sizing line with tooling according to DN sizes
  • Outer jacket production with adhesive coating and a single layer in a co-extrusion setup
  • Downstream calibration, cooling, drying and haul-off sections
  • Product conditioning into bars or coils, with flying saw, reception table and fully automatic dual coiler.
  • Measurement devices including diameter, wall thickness and weld seam quality
  • Pipe marking unit
  • Nomos operator interface and line supervision.
  • Gravimetric feeding for all extruders
  • Jumbo coil sizes
  • Accumulator for intermediate coil straping
  • Pipe surface finish and hole detection device
  • Surface treatment for pipe marking
  • Entire strip length aluminum feed

Specifications

Line speed 50 m/min
Product range DN14 to DN63
Raw material types wide range of PEX materials, PE-RT, adhesives
Line layouts straight or U-shaped

Meet us at wire South America 2017 in Sao Paulo, Brazil on 03 - 05 October, 2017!

IWCS 2017

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Wire & Cable Arabia 2017

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