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Low Voltage Cable Insulation

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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TDC (Technical Development Corporation)

Wire & Cable

11845 Vanstory Drive
NC 28078 Huntersville

Tel: +1-770-337-3347

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Our low voltage cable insulation technology gives you precise control over material consumption. On top of this, you receive a high output of quality cable insulation.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

EEL 40Extend

Flexible production lines with precise control of low voltage cable wall thickness

Does a versatile, high-speed insulation technology for low voltage cables interest you?

Our EEL 40 Extend insulation line has been designed to offer you

  • Maximum utilization of your manufacturing process
  • Fast manufacturing speeds with a wide range of applicable compounds
  • Accurate wall thickness and diameter control

What you get

Highly versatile low voltage cable insulation technology

  • Flexible insulation technology with a state-of-the-art extrusion group
  • Simple and user-friendly operating concept
  • Leading technology proven worldwide

Performance

Production speeds

120 mm2 XLPE, 135 m/min

A satisfied customer from the Middle East reports that their EEL 40 production line is the most versatile - and one of the top performing - lines in their entire low voltage production system.

Typical line composition

  • AVR 10 Two traversing pay-offs
  • Dancer
  • BCA 12 Caterpillar
  • MXC 120-24D Main extruder with hopper loader and dosing units
  • MXC 45-24D Auxiliary extruders with hopper loader and dosing units
  • ECH 35/45 Crosshead
  • Vacuum pump
  • Diameter gauge
  • ECS 100 Cooling line with multipass
  • ECS Dryer
  • Diameter gauge
  • Sparktester
  • BLMD 40 Length counter
  • BCA 12 Caterpillar
  • TUT 10 Two traversing take-ups
  • Autoextrusion 4.1 - Line control
  • Power distribution cabinet
  • Optional components

    Liquid or dry silane process
  • Gravimetric dosing unit
  • Autoextrusion 4.1S - Line control

Specifications

Conductor type Round or sectral, stranded or bunched
Conductor material Cu or Al
Conductor cross section (mm2) 16 - 300
Insulation layer thicknesses (mm) typically 0.7 - 2.4
Max. Cable diameter (mm) 30
Length of typical line (m) 78
Constructive line speed (m/min) 300

Value packages

Production Capacity

High Output Screw Value Package

New screw design leads to higher output for your extruder.

Royal road to demanding deliveries with the lowest total cost of ownership. High output solution to explore the market in the front row.

EEL 40Explore

Fast production lines with precise control of low voltage cable wall thickness

When manufacturing your low voltage cable, could you use the help of high-speed insulation technology which continually produces?

Our EEL 40 Explore insulation line, which has been designed to meet high production and profitability demands, offers you

  • Continuous production with downtime due to reel changes being minimized
  • Fast manufacturing speeds with a wide range of applicable compounds
  • Gain precise control of wall thickness and diameter

What you get

Low voltage insulation line with cutting-edge technology

  • Consistent and high extruder output and production line speed
  • Line with two pay-offs and take-ups, and accumulators in both ends
  • Leading technology proven worldwide

Performance

Production speeds

120 mm2 XLPE, 180 m/min

By choosing our High Output Value Package for their low voltage cable production, one of our customers was able to increase their insulation speed of XLPE cables by 17-20% for the most common conductor sizes in the LV cable production business.

Typical line composition

  • AVR 10 Two traversing pay-offs
  • OTC Optical Traversing control
  • MHE SBS 1200 Accumulator
  • BCA 12 Caterpillar
  • MXC 120-24D Main extruder with hopper loader and dosing units
  • NMA 60-24D Auxiliary extruders with hopper loader and dosing units
  • ECH 35/45 Crosshead
  • Vacuum pump
  • Diameter gauge
  • ECS 100 Cooling line with multipass
  • ECS Dryer
  • Diameter gauge
  • BCA 12 Caterpillar
  • MHE SBS 1200 Accumulator
  • Sparktester
  • BLMD 40 Length counter
  • TUT 10 Two traversing take-ups
  • Autoextrusion 4.1 - Line control
  • Power distribution cabinet
  • Optional components

    Welding machine
  • Liquid or dry silane process
  • Gravimetric dosing unit
  • Autoextrusion 4.1S - Line control

Specifications

Conductor type Round or sectral, stranded or bunched
Conductor material Cu or Al
Conductor cross section (mm2) 16 - 300
Insulation layer thicknesses (mm) Typically. 0.7 - 2.4
Max. Cable diameter (mm) 30
Length of typical line (m) 78
Constructive line speed (m/min) 300
Accumulator capacity (m) 300

Value packages

Production Capacity

High Output Screw Value Package

New screw design leads to higher output for your extruder.

Meet us at wire Southeast ASIA 2017 in Bangkok, Thailand on 19 - 21 September, 2017!

wire South America 2017

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IWCS 2017

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Wire & Cable Arabia 2017

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