When durability meets innovation, production keeps running strong. Maillefer’s upgrade solutions breathe new life into extrusion lines built to last — and perform better.
Thousands of extrusion lines and components delivered over the decades carry the Maillefer name. Over time they require effective ways to keep running at the highest levels. Components need to either be upgraded to the latest PLC, drives, and motors or may even need an entirely modern component due to higher efficiency or performance requirements. The following gives some ideas for your next and possibly best upgrade action.
A typical five-layer tube line potentially has dozens of components for upgrade
Basically, any line can benefit from Maillefer’s extensive upgrade opportunities. Depending on the type of needs you have, there will be an available new solution in place and ready for you. A few are described below. More details about the others are available upon request.
During the years of operation, the standards on the market on the automation side are always changing and developing. Today the aged Siemens S5 technology is in need of urgent upgrading. Such equipped components including saws, cutters, coilers and extruders are in need of upgrades to secure the continuous operation and spare parts availability.
Maillefer Services tailor makes the upgrade for you using the latest PLC, new drives, and electrical cabinets. Plus, the switch to a more environmentally friendly AC technology is a winner. We supply you with an upgrade package that is either a turnkey system put in place by our technicians or as a kit ready to be installed and brought on-line by your own maintenance team.
There are multiple components in an extrusion line. Equipment located downstream, like coilers / reelers, saws / cutters, and hauloffs are ideal subjects for increased performance. Maillefer components for tube & pipe applications are available individually, ready to upgrade into an existing extrusion line or come fully integrated into complete production systems.
A modern coiler with dual winding, safe fully automated transfers, and ergonomic handling ensures the quality of finished coils or reels. The TCA model is the most versatile of our coilers and offers several options according to the application. On the other hand, the newest model KWB is specifically designed for demanding medical tube applications.
For you, several options are available for doing structured, planned and targeted line improvements. Keeping your equipment in good shape extends its life cycle. Maillefer Services is happy to provide you guidance and line audits in order for you to plan the next needed actions. Durability for your equipment is within reach. Contact us at Maillefer Services for the next series of improvements on your Pipe & Tube line.
Roger Möller
VP Maillefer Services
roger.moller@maillefer.net