300% Production Speed Increase

Maillefer’s Smart Buffering solution has revolutionized production for our US customer, pushing line speeds to entirely new limits with a remarkable 300% increase. This innovative technology elevates process control, optimizing parameters and streamlining line operation to deliver significant value.

Enhanced Efficiency and Significant Cost Savings

By improving production efficiency and enhancing product end quality, Smart Buffering also leads to significant annual material savings in the range of EUR 300,000–400,000. Maillefer’s solution provides a clear competitive advantage through advanced automation and cost reduction.

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Celanese

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Pioneering Sustainable TPV Weather Seals with Celanese

Maillefer and Celanese are collaborating in Switzerland to develop and validate advanced TPV materials and extrusion processes for automotive weather seals. This partnership offers manufacturers a sustainable, high-performance alternative to traditional EPDM rubber, which is often complex to manufacture and challenging to recycle.

A communication network industry company

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The company is a global player in the communication network industry. Their team of over 25,000 people serve customers worldwide. With one Maillefer line, they can make a daily profit of €50,000. "Future looks bright. The need of bandwidth in communication networks keeps growing. New communication technologies require more innovative solutions."

Wanma Cable

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Expanding Greener Power Cable Capacity

Wanma Cable has significantly expanded its capacity for greener power cables by installing Maillefer’s hybrid extrusion systems, including EPL30 lines for XLPE and EPL50 high-voltage lines with hybrid capabilities. Our Multipurpose CV line enables them to produce both traditional XLPE and advanced PP-TPE insulated cables, aligning with evolving market demands.

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