Unlock Peak Performance with Lifecycle Services

With over 6000 lines installed worldwide, we have a vast history of working closely with cable and pipe manufacturers. That means something when considering services over a lifecycle.

For decades, customers have turned to Maillefer as a partner in delivering, commissioning, and servicing the over 6,000 production lines installed worldwide. Throughout the close collaborations, we have continuously refined production processes, introduced innovative solutions, and enhanced maintenance practices. This extensive expertise enables us to offer the highest level of service today.

Our Lifecycle Services portfolio is designed to help you maximize efficiency, optimize quality, and implement proactive maintenance strategies. We provide tailored service solutions that address key areas of your production lines, delivering actionable insights to restore and sustain peak performance.

The Lifecycle offering

Lifecycle Services is your essential tool for identifying bottlenecks and uncovering opportunities for improvement in your production lines. Through a comprehensive assessment and detailed analysis of your current setup, we develop an action plan to help you achieve your performance goals.

Our portfolio includes four key actions, each addressing critical aspects of your operation:

1. Line Equipment Assessment (LEA) – Focuses on maintenance and machine availability.
2. Technical Inspection (TI) – Evaluates equipment condition and reliability.
3. Process Survey (PS) – Enhances process efficiency and product quality.
4. Line Performance Review (LPR) – Assesses overall equipment and process performance.

Your benefits

By leveraging our Lifecycle Services, you gain:

• Clear insights into your current operations and opportunities for improvement.
• Enhanced productivity through the implementation of tailored action plans.
• Reduced material waste and resource consumption, leading to cost savings.
• A deeper technical understanding of your production line’s condition and upgrade needs.

Real-world impact - A customer success story

A global manufacturer approached us to help improve their production line efficiency. After a thorough analysis, our team recommended the Line Equipment Assessment (LEA) service to enhance preventive maintenance and minimize downtime. They identified four essential points to address:

• Lack of critical maintenance routines
• Overdue oil changes across multiple machines
• Neglected pressure control systems
• Poorly maintained nitrogen circulation system.

A web graph resulting from the LEA

We then provided the customer with a detailed improvement plan to be executed. The result led to greater reliability, efficiency, and long-term cost savings.

Supporting strategic growth

As global manufacturers restructure operations, moving older lines to new locations or adapting them for new products, requires careful planning. These transitions are complex. But with the right expertise and support, risks are minimized, and success is maximized.

Where’s the future for your production lines?

Our Services team is ready to develop a Lifecycle Services package tailored to your needs. Whether you’re in Wire & Cable or Pipe & Tube manufacturing, we’re ready to help you achieve reliable, efficient, and futureproof production.