Blog - Maillefer

Apr 12, 2024 3:20:23 AM

New automotive tube types are in demand, including those made with thermoplastic elastomer. Indeed, a dual-layer reinforced TPV construction is occupying an important place in today’s EV cooling circuits.

Mar 22, 2024 9:47:30 AM

Wanma Cable has hybrid ability for producing both classic XLPE power cables and ones made of PP-TPE reserved for green energy. Thanks to the important development efforts realized on our CV extrusion line.

Feb 22, 2024 11:56:11 AM

There's a choice to be made when balancing screw performance to processing requirements. A perfect set of screw parameters may translate to energy savings

Feb 12, 2024 11:17:52 AM

The move from Internal Combustion Engine (ICE) vehicles towards ones driven by alternative energy sources is in full swing. Nations have targeted a complete phase out in 2050 with an end for all new cars in 2035 (i.e. the Declaration of Glasgow). Several countries have undertaken more aggressive measures to accelerate the transition, notably Norway and Singapore. Hybrid, battery and fuel cell Electric Vehicle (EV) production is gearing up in factories around the world. The arrival of the new technology is sending waves of change along the entire supply chain.

Jan 31, 2024 8:00:00 AM

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Jan 24, 2024 5:40:55 AM

Extrude small diameter fluoropolymer medical tubes with this new model ECH 5/10 F crosshead. Precision, quality and long production runs qualify this component.

Jan 18, 2024 5:07:26 AM

Our innovations allow customers to do “more with less”, which is fundamental in building a more sustainable world. It's all about succeeding in the transition and how it applies to the ability to operate with social responsibility.

Jan 16, 2024 5:21:48 AM

Stop by and meet with Maillefer at any of the industry events during 2024. We invite you to arrange your meeting with us before the show takes place.

Dec 27, 2023 7:25:06 AM

We see AI within factories as essential for further developments in quality control. Getting the needed calculating power is where fog computing comes into play.

Dec 15, 2023 3:41:49 AM

The momentum is gaining in all Wire & Cable and Pipe & Tube segments. Sustainability is firmly guiding Maillefer's choices daily on how we operate and run our business.

Nov 30, 2023 2:25:27 AM

Extract byproduct effectively and responsibly throughout the cable-making process. Not only will your bottom line benefit but so will the environment.

Nov 15, 2023 10:26:04 AM

The latest technology combined with upgrades can decrease material overuse and scrap by almost 10%. It is one way of addressing sustainability in a manufacturing environment.

Nov 2, 2023 9:58:18 AM

The push continues to bring power of different sources to populations around the world. John Zachow reveals how cable manufacturers can realize their expansion plans.

Oct 31, 2023 7:52:59 AM

Acquisition Intended to Accelerate Company’s Growth and Global Capabilities.

Oct 18, 2023 9:15:30 AM

With the growing demand for thermoplastic extrusion, the new MXI series expands the range, with extruders from 80 to 200 mm, for insulation or semicon.

Oct 12, 2023 5:24:17 AM

The CMC is a cutter designed to powerfully cut rigid pipe, quickly, cleanly and precisely. It is ideal for Automotive and Heating & Plumbing pipe, like PEX-Al-PEX.

Sep 13, 2023 2:37:55 AM

Attain concentricity levels of 97% and more with the ACDH auto centering extrusion head for cable insulation or jacketing. Adjust wall thickness automatically.

Aug 29, 2023 5:08:23 AM

Saying that there is interest for PP-TPE insulated cables is an understatement. Sustainability, is one reason. Our hybrid extrusion line for the production of XLPE and PP-TPE power cables is here!

Aug 22, 2023 6:04:06 AM

Shanghai, Novi (MI), Orlando (FL), Bangkok are the cities hosting trade shows where we exhibit this September. See our calendar below. Arrange a one-to-one meeting with us right now.

Aug 10, 2023 5:03:34 AM

Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology,” states Lars Fagerholm following the company's ISO 14001 certification.

Jul 7, 2023 2:21:41 AM

As with any company who needs to reach out to its customers over long distances, Maillefer has a secure and fast way of bringing you remote assistance. It is likened to having your own virtual technical support team on hand. Solve problems quickly with a substantial gain of time and efficiency.

Jun 26, 2023 4:43:46 AM

Thousands of extrusion lines and components delivered over the decades carry the Maillefer name. Over time they require effective ways to keep running at the highest levels. Here are some of the ways.

Jun 13, 2023 4:17:08 AM

Our NCC curing calculation tool migrates to an easily accessible web-based software. Optimize production speeds and share simulations between sites with increasing ease.

Jun 5, 2023 8:30:31 AM

Few major producers occupy the oil & gas pipe niche. They seek innovative extrusion solutions to meet the increasingly stringent requirements in the field.

May 16, 2023 8:47:38 AM

The ECH 36/55 3L + ST is a multilayer crosshead available for the production of microduct tubes as well as for drip irrigation, with striping and possibility for recycled materials.

May 11, 2023 9:58:23 AM

Electric vehicles are powered by battery banks connected by busbars. What is a busbar? Maillefer assists producers in their move towards a sustainable extrusion future.

May 4, 2023 3:02:37 AM

In the old days, cars were built with fewer parts. Nowadays, the number is climbing into the tens of thousands. For the extrusion industry, that translates into opportunity.

May 1, 2023 2:47:44 AM

More improvements to the Topography Scanner bring cable surface detection and sensor resolution features to new heights. Plus, there are more smart apps and tools for enhanced features.

Apr 20, 2023 8:51:18 AM

Data gathering, monitoring, and handling are a clear trend and need in the process industry.

Apr 3, 2023 4:45:20 AM

Data gathering, monitoring, and handling are a clear trend and need in the process industry. Decisive tools are here for customers to stay on top of the information chain.

Mar 21, 2023 3:38:59 AM

Proudly introducing the first of the MXD series, Maillefer releases its first 80 mm 30 L/D extruder from shop assembly. It is geared for today’s pipe & tube manufacturing requirements.

Mar 2, 2023 3:41:12 AM

The THC 50/90 is a new member of our conical crosshead family. It’s a perfect solution for medium and high-voltage cable production.

Feb 22, 2023 8:48:04 AM

One of the many challenges in the medical device industry is the production of plastic PVC or PU tube. Two optimization methods for flexible tubing are available on medical extrusion lines.

Feb 8, 2023 3:00:00 AM

Splicing of large Milliken conductors is significantly easier with Maillefer’s new QCS 3000. Remove complex and time consuming operations when extruding for MV, HV and EHV cables.

Feb 6, 2023 7:00:00 AM

Lars Fagerholm, President of the group, states, "Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology. We continuously drive our operations toward more sustainable processes, fully utilize 100 % green energy resources, and invest in our organization and the way of working to meet sustainable and best ethical values.

Jan 26, 2023 2:00:00 AM

R&D partnering, performance excellence throughout equipment life-cycles, and sustainable practices help nurture long lasting partnerships. Come explore the innovations and collaboration possibilities.

Jan 24, 2023 2:33:27 AM

World events increase demand for multi-layer pipe around the globe. Maillefer provides you with the experience, the right resources, and the support to realize manufacturing excellence.

Jan 11, 2023 3:11:59 AM

Stop by and meet with Maillefer at any of the industry events during 2023. We invite you to arrange your meeting with us before the show takes place.

Dec 14, 2022 4:00:00 AM

The new generation multi-layer crosshead for co-extruding today’s EVOH, PE-RT and PEX materials has arrived. Its nested distributor design results in perfect layer concentricity.

Dec 7, 2022 10:09:57 AM

Check out this new addition to our existing floor traversing take-up and pay-off family. It answers the demand for heavy cable carrying capacity of up to 100 tons.

Dec 1, 2022 4:38:12 AM

Here is a perfect solution for dual-layer extrusion of rubber cables. Aim for higher speeds while avoiding premature crosslinking thanks to the DHC crosshead.

Nov 23, 2022 9:16:51 AM

Nexans’ high-voltage cable plant underwent a significant expansion to become the first plant in the USA producing for offshore wind farms. Cable roundness goes a long way to help achieve excellence.

Nov 16, 2022 5:32:34 AM

There are several thousand of Maillefer extrusion lines and components currently producing for a large range of applications. Some may be yours. Turn to us to help keep them running at optimum levels.

Nov 9, 2022 3:00:00 AM

New features on the PML extrusion lines facilitate medical device assembly downstream and the production of intravenous (IV) tube overall.

Nov 2, 2022 9:36:11 AM

Every decade or two, Maillefer reconsiders its portfolio of extruders and undertakes overall redesign. This year, we usher in the first of the MXD series.

Oct 12, 2022 12:44:31 AM

The two young entrepreneurs already had extensive experience in the plumbing and heating industry when they first came up with their plan, one that would prove to be quite successful. The passion and commitment brought to the enterprise at the beginning continues today.

Oct 7, 2022 3:25:28 AM

MED 3.0 is Maillefer’s web-enabled technical documentation and part identification resource. No more paper binders with outdated references. MED is a sustainable and reactive solution proposed through Maillefer Services.

Oct 3, 2022 2:39:47 AM

Much has happened over the past three years. However, one thing hasn’t changed. K 2022 is soon here. Make arrangements now to join us on stand 16 A43!

Sep 28, 2022 3:23:39 AM

Microducts are a growing part of the last mile infrastructure. Their bundles, distribution nodes, junction boxes, and connection points compose a no-nonsense network of pathways that are relatively easy to install and maintain.

Sep 13, 2022 6:20:35 AM

The last mile of a broadband network is that final distance of cable that comes into your house and gets you connected. How the cable makes this final stretch is where the differences lie.

Sep 6, 2022 2:52:00 AM

Demand continues for multi-layer PE (i.e. PEX or PE-RT) pipe as an alternative to all metal pipe from the housing construction market. Yet, as heating & plumbing pipe manufacturers face demand, they feel the pinch coming from EVOH’s supply and market volatility.

Sep 2, 2022 1:41:04 AM

In today’s fast evolving business world, the stakes in decision making are getting higher. Speed, in every sense of the term, is growing more essential.  Maillefer’s choice of serving as a House of Experts is a given, and so offers a solid platform for building partnerships.

Jun 22, 2022 12:00:00 AM

Web-enabled NCC makes production and investment planning even more accessible. Its calculation engine helps determine production speeds on all types of CV lines. Calculate a single construction for several lines and identify the optimum one for producing it.

Jun 8, 2022 12:00:00 AM

The KWD 1250 is a fully automatic dual reeler designed to wind flexible microduct pipe. Transfers from a full to an empty bobbin are done without operator intervention and with the line running at full production speed without interruption.

May 20, 2022 12:00:00 AM

The KWS 1450 is a single reeler designed to wind flexible microduct pipe. When coupled to an accumulator, the manual transfers from a full bobbin to an empty one allow the line to continue at full production speed without any interruption.

Apr 29, 2022 12:00:00 AM

There are several value drivers that concern the solutions we provide. In the area of extrusion, we cite the capacity and quality of the final product. Equally important is reduced production costs.

Apr 19, 2022 12:00:00 AM

There is a cutter for each Pipe & Tube application that Maillefer delivers. Cutting design, safe access, and ergonomic handling all play their roles in ensuring the quality of finished product. Maillefer proposes a choice of different of cutters best suited for the job.

Apr 14, 2022 12:00:00 AM

What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines.

Apr 11, 2022 12:00:00 AM

What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines.

Mar 31, 2022 12:00:00 AM

Stop by and meet with Maillefer at any of the industry events during 2022. We invite you to arrange your meeting with us before the show takes place.

Mar 30, 2022 12:00:00 AM

After the excellent results achieved with Round Value Package Premium (RVPP/MRC) installed on multiple vertical lines, it was time to offer this technology for catenary lines. A new state of the art high-performance CCV line installed at Fulgor SA, part of Hellenic Cables, provided an ideal start for this technological first.

Mar 14, 2022 12:00:00 AM

What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines.

Feb 25, 2022 12:00:00 AM

Blown-fiber microducts are extending their reach into homes, buildings, neighborhoods and in urban districts. Each tube construction responds to specific functional needs coming from the field, such as few connection points.

Feb 15, 2022 12:00:00 AM

Our center for the Pipe & Tube business in Ecublens, Switzerland announces certification according to the ISO 14001:2015 standard. The achievement is a clear illustration of our commitment towards sustainability, and of more to follow.

Feb 8, 2022 12:00:00 AM

Utilize the PSU’s new features of Remote Office and Process Data Analyzer to work from anywhere. Technology progresses to meet the demand for more flexible solutions in today’s factories. Now Maillefer offers our customers the possibility to bring the PSU into the remote office.

Jan 25, 2022 12:00:00 AM

Recently, Maillefer installed and commissioned a first series of Topography Scanners on customers’ power cable lines. Thanks to the support of Nexans USA, we were able to successfully industrialize the system.

Jan 11, 2022 12:00:00 AM

The embossing on the chassis plate reads 65 followed by the two-digit number. That is when the story of our 94th delivery from 1965 began. More than 50 years later, the owner retired it and returned it to where it was built.

Dec 15, 2021 12:00:00 AM

Migrating towards renewable energy sources has the world moving to decentralized models. Power sources include solar and wind that replace fossil fuels. New extrusion solutions are required.

Dec 7, 2021 12:00:00 AM

As we stride towards a more sustainable and “green” world, great excitement rises from the end-market. It’s creating a wide window of opportunity where demonstrations of innovation and new technology show success.

Nov 29, 2021 12:00:00 AM

Each pipe or tube application has its specificities matched to an ideal winding system. Maillefer proposes a palette of different of coilers / reelers best suited for the job.

Nov 16, 2021 12:00:00 AM

Feel confident about investing in capacity and gain peace of mind about production abilities. Maillefer helps meet those goals with our medium voltage lines, which extrude more than just XLPE materials.

Nov 10, 2021 12:00:00 AM

Maillefer has logged more than 200% more in CV line orders for China in comparison to prior years. The 500^th CV line milestone was past not so long ago and already the 600^th one is coming into sight. Modern infrastructure projects are a driving force.

Oct 18, 2021 12:00:00 AM

A tape emitter line for manufacturing irrigation laterals is available from Maillefer. With it, the full range of needs for smart water usage in agriculture, horticulture and landscaping is covered. 

Oct 14, 2021 12:00:00 AM

You may feel satisfied with your existing capacity to manufacture Heating & Plumbing pipe. But how truly secure is your existing business situation? Maillefer offers value packages designed to ensure that you and your production equipment stay in the game.

Oct 5, 2021 12:00:00 AM

The ECH 5/50 ML earns its stripes with this new 7 extruder group version, for both smooth and corruguated tubes. Individual channels offer the flow precision and stability for each functional layer as demanded by today’s automotive industry.

Sep 21, 2021 12:00:00 AM

The new ECH 35/45 DL crosshead is designed especially for building wire applications having the toughest demands, as specified by the CPR (Construction Product Regulation).

Sep 9, 2021 12:00:00 AM

The ECH 3/20 single layer extrusion crosshead is for production of corrugated tubes, especially for automotive and technical applications.

Aug 24, 2021 12:00:00 AM

Extrusion lines come in standard layout configurations. However, is a standard layout enough? Being able to consider a specific alternative layout may make all the difference.

Aug 10, 2021 12:00:00 AM

The latest version of the Maillefer documentation software is here, MED 3.0. The web-enabled documentation utility makes finding assemblies and related instructions easy for users of Maillefer equipment.

Jul 27, 2021 12:00:00 AM

Creating a development platform where together we explore the manufacturing limits in a real production environment. So far, it has proven successful to our customers and partners. Yet, there's more to come as we continue expanding.

Jul 14, 2021 12:00:00 AM

We are witnessing a number of factors currently driving and accelerating our business. Needed decisions that build on growth in new appearing markets are offering opportunities. The time to act is now.

Jun 29, 2021 12:00:00 AM

Extrusion line performance and micro-duct tube lengths for blown fiber bundles continue to be the subject of improvements and innovative design. We’ve given a boost of nearly 2/3 more in product length capacity at the reeling end of our micro-duct lines.

Jun 15, 2021 12:00:00 AM

Renewable Energy or Green Energy is the number one megatrend ahead for the global Wire & Cable industry. The change is underway and it will continue to increase demand and cable volumes for the coming decades.

Jun 10, 2021 12:00:00 AM

Recently, we have successfully commissioned several of the fastest and technologically most advanced high-voltage VCV lines. These lines are equipped with a groundbreaking curing technology, Round Value Package Premium, which enables high-speed curing without the problems normally found with increased line speed.

May 26, 2021 12:00:00 AM

Consultation manifests itself in many shapes and sizes. This time it’s about proving finished irrigation products thanks to a pilot line at Maillefer’s facility. 

Apr 27, 2021 12:00:00 AM

Are you interested in developing your cable production facility? Do you struggle to achieve process performance targets? Maillefer's SimFactory addresses these questions and more. 

Apr 16, 2021 12:00:00 AM

For more than 50 years, Maillefer has delivered, commissioned, and provided machinery and services for over 4 000 production lines globally. Today we offer the accumulated knowledge and experience through various Consultation services.

Mar 24, 2021 12:00:00 AM

The MPC 14 combines both the pulling and cutting operations into one component. It reveals itself to be a true multi-tool for the conditioning of extruded tubes.

Mar 17, 2021 12:00:00 AM

The new longitudinal taping technology for aluminum, polyester, woven, non woven and water-swellable tapes is a smart way to excel in cable quality and to boost sheathing productivity.

Mar 10, 2021 12:00:00 AM

It has been six years since we began promoting activities in our R&D Center, where we continue our main goal of creating a dynamic development platform for different W&C applications.

Feb 17, 2021 12:00:00 AM

Data gathering and data monitoring is a clear trend in the process industry. Smart Monitoring gives you many benefits and a leading edge with your end customers.

Feb 8, 2021 12:00:00 AM

As the peak in the global health crisis passes, Maillefer engages a cautious return to the workplace. Visitation and travel are carefully considered and reconsidered, as authorities relax COVID-19 restrictions progressively and with prudence. Each Maillefer facility implements actions according to how local and international regulations are eased.

Feb 3, 2021 12:00:00 AM

The global cable and tube industries have several great opportunities lying ahead, and technology plays a key role in driving them to success.

Jan 20, 2021 12:00:00 AM

The ECH 5/50 ML is a versatile multi-layer head for the production of automobile fuel, vapor return, battery cooling tubes, and more. Available for up to six layers, for both smooth or corrugated tubes.

Jan 6, 2021 12:00:00 AM

Maillefer’s multi-layer co-extrusion cell provides the maximum flexibility needed to produce the automotive or technical tubes in demand today, as well as for tomorrow. The key lies at the heart of our five or six single-screw extruder array. 

Dec 29, 2020 12:00:00 AM

Maillefer strengthens its support and presence in India by introducing local manufacturing and supply of brand name technology destined to low voltage wire & cable manufacturers within the region.

Dec 18, 2020 12:00:00 AM

Maillefer extends its warmest wishes during this Holiday Season and into the New Year. We thank you for your continued trust and collaboration as we share in the promise of change to come. 

Dec 16, 2020 12:00:00 AM

Migrating towards renewable energy generation is driving the need for strengthening the distribution grid. HVDC cables are making the connections to bring power to you.

Dec 2, 2020 12:00:00 AM

The productivity of optical cable manufacturing can increase with higher line speeds. However, the higher speeds call for more precise process control. Smart buffering brings production to new levels.

Nov 25, 2020 12:00:00 AM

Billy Rae, Chief Operating Officer at Emtelle UK Headquarters, shared his views about blown fiber developments with us about four years ago. His words then never ring clearer today, judging by recent news concerning their German operation in Erfurt.

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Nov 18, 2020 12:00:00 AM

Joint connections in any cable system are crucial. Depending on the kind of application and the resulting lengths produced, different joint types are required.

Nov 11, 2020 12:00:00 AM

Change is an opportunity to make something great. For many reasons, 2020 has certainly been a year of change for all of us. When the comfortable daily routines and rules around us no longer apply, we must adapt and force ourselves to find new ways in dealing with the everyday.

Nov 4, 2020 12:00:00 AM

This year's events are impacting how we operate our businesses. Important decisions about exhibition cancellations are announced. wire 2020 in Düsseldorf is not happening. The next edition is in two years from now.

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Nov 4, 2020 12:00:00 AM

We are building up our Smart Circle throughout the coming months as we gear up for wire 2020 in Düsseldorf. The circle is the centerpiece for smart products that incorporate today's leading technologies.
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Aug 19, 2020 12:00:00 AM

Keeping extruded pipe or tube together is what our coilers and reelers are all about. Dual coiling, safe fully automated transfers, and ergonomic handling all play their roles in ensuring the quality of finished product.
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Aug 5, 2020 12:00:00 AM

The MPC 14 combines both the pulling and cutting operations into one component. This puller / cutter is ideal for medical extrusion lines producing small diameter flexible tubes, from very short to very long lengths.
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Jun 24, 2020 12:00:00 AM

Step changers are a real challenge. They take time to happen. But when they do, you can achieve the unimaginable. Smart Manufacturing is here.

Jun 17, 2020 12:00:00 AM

This is the third of three examples of how Maillefer is more than a classic equipment provider. Know-how, value and relationships extend beyond hardware in each and every Consultation case.
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Jun 10, 2020 12:00:00 AM

Consultation manifest itself in many shapes and sizes. Here is the second of three examples of how Maillefer is more than a classic equipment provider. Know-how, value and relationships extend beyond hardware in each and every case.

Jun 3, 2020 12:00:00 AM

This is the first of three examples of how Maillefer is more than a classic equipment provider. Know-how, value and relationships extend beyond hardware in each and every Consultation case.
Read more

May 27, 2020 12:00:00 AM

Rated at fourteen (14) tons and with a wide reel size capacity. That's a big order to handle. The FPO / FTU 14 is a floor traversing pay-off and take-up that reveals many possibilities once on the shop floor.
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May 22, 2020 12:00:00 AM

The new CMB 32 is specially designed to cut medical or automotive tubes with unheard of accuracy and precision. The high-speed blade cuts tube fast, safely and with ease. 
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May 13, 2020 12:00:00 AM

The first CV line from Maillefer arrived during the joint venture in the 90's. Since then, the cooperation with Maillefer Services through several upgrades has helped ensure world-class production.
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May 6, 2020 12:00:00 AM

The terms big data, industry 4.0, deep learning, artificial intelligence, and smart technology are just some of the buzz words we hear which describe the trends taking hold of industry. We too are excited by the changes arriving within the world of extrusion. Maillefer welcomes smart technology as a means of taking the manufacturing process to the next level.

Apr 29, 2020 12:00:00 AM

Synchronized X-ray Centering on a CCV Line

The promise of quick start-ups for HV and EHV cable producers like Hellenic Cables is one that could translate to considerable savings. Imagine eliminating the tedious offline centering procedure by integrating it right into the extrusion line. The answer came with synchronous X-ray centering.

Apr 22, 2020 12:00:00 AM

New in fiber optic cable production – PM 265 Pay-off

This is a new model fiber optic pay-off, sized for 50 km reels and equipped with features like the PM 305 model. Get ready for noticeably shorter set-up times.

Apr 15, 2020 12:00:00 AM

Each and every customer project comes with a complete set of technical documentation for the equipment delivered. The classic series of binders have long been replaced by a more sustainable collection of e-documents.
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Apr 8, 2020 12:00:00 AM

Stop by and meet with Maillefer at any of the industry events during 2020. We invite you to arrange your meeting with us before the show takes place.

Apr 2, 2020 12:00:00 AM

The evolving global health crisis, which we all face, has temporarily changed Maillefer’s way of serving wire, cable, pipe and tube manufacturers worldwide. Our operations are adapted daily according to the situation as it develops, in order to serve customers in the best possible way.

Mar 25, 2020 12:00:00 AM

In the context of Industry 4.0, Maillefer introduces Smart Monitoring as a novel and intuitive approach into the wire, cable, pipe and tube manufacturing environments.

Mar 19, 2020 12:00:00 AM

Construction of new facilities or important expansions of existing ones all begin with a promising idea. Are you ready to face the project challenges and the unexpected? Our Factory System solution provides the answers for giving you peace of mind.
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Mar 18, 2020 12:00:00 AM

The evolving global health crisis, which we all face, is temporarily causing Maillefer to adapt operations in order to continue our role as a leading provider of technology and services to wire, cable, pipe and tube manufacturers worldwide.

Mar 4, 2020 12:00:00 AM

Castello Increases Flexibility to Deliver through Smart Monitoring

Castello relies on an advanced and controlled process to produce tubes with high quality. The recently installed Smart Monitoring from Maillefer provides the Italian company with necessary oversight for quality.

Feb 28, 2020 12:00:00 AM

Multipurpose Lines Help Lead the Way for PP Cable

One of the new trends in power cable manufacturing is the rise of PP (polypropylene) based thermoplastic materials for the medium voltage application. Thus, we have two designed multipurpose line concepts suitable for PP based medium voltage cables.

Feb 26, 2020 12:00:00 AM

Run Times Reach New Heights

The performance of extruded high voltage XLPE insulated cables is improvable by reducing the degassing burden and realizing longer extrusion run times. Development towards those goals was rendered possible after years of close technical collaboration with material suppliers and cable manufacturers.

Feb 12, 2020 12:00:00 AM

AI Invests Our Product Portfolio

Solutions in Artificial Intelligence are developing rapidly and have invested our product portfolio. We employ the latest AI technology to help our customers create value from their data. Based on the information compiled, AI helps human decision making and even assists in certain industrial processes directly.

Feb 5, 2020 12:00:00 AM

Sustainability Here and Now

As the biggest plastics event took place in Germany, the question of where we stand in terms of sustainability has grown in importance. Where to begin? Maillefer looked at different functions within its organization and surprisingly realized that certain progress has been made. To move forward, however, will require us to precede towards international standards.

Jan 29, 2020 12:00:00 AM

Astonishing Curing Calculation for Flexible Factory Joints

Flexible vulcanized joints (FVJ) also known as flexible factory joints are typically used in extending delivery lengths of extruded subsea cables. Lengths of XLPE insulated cable core are often limited by the capacity of extrusion, degassing or basket lay-up. Factory joints overcome these constraints.

Jan 23, 2020 12:00:00 AM

Jan 22, 2020 12:00:00 AM

Composite Pipe Production - Doubled Without Trouble

For more than two decades, Maillefer has been providing production systems for manufacturing multi-layer composite pipe with diameters ranging from 14 to 32 mm and from 16 to 63 mm. Today, our two model lines, the PCL32 and PCL63 that cover the two size ranges have evolved much.

Jan 15, 2020 12:00:00 AM

What is a Bluebox, and why blue in particular ?

Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor.

Jan 13, 2020 12:00:00 AM

New in EHV cable production - Synchronized X-ray scan at cold end ///Explore

Two X-ray gauges are used in CV lines to measure thicknesses, concentricity and diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the first gauge at the hot end.

Dec 19, 2019 12:00:00 AM

New in Pipe solutions - Cutter for medical tubes //Extend

The CSA 32 combines the cutting, measuring, conveying and collection of extruded tube in one swift process. The number and lengths of collection bins are customized according to product requirements. The holding capacity doubles by opting for bins mounted on both sides. Fault detection sends any scrap tube straight through to the CSA’s exit end.

Dec 19, 2019 12:00:00 AM

Wishing You Happy Holidays and a Successful New Year 2020!

Dec 12, 2019 12:00:00 AM

DHC 60/90 /Enter crosshead

A perfect solution for single and dual layer extrusion of LV and MV rubber cables. With the quick change of tools, products can be programmed with minimum down time of the production line.

Nov 27, 2019 12:00:00 AM

Maillefer has a coiler or reeler model for your specific pipe & tube application. While they compose a familiar item in our typical extrusion line portfolio, they are also quite popular as individual components for upgrades of existing lines. Every model is fully automated, dual position, stand-alone, user-friendly and built with safety in mind.

Nov 26, 2019 12:00:00 AM

National Bring Your Child to Work Day at Maillefer 

It is good for children to see where the adults are working and to get a sense of what working really is. Many children do not necessarily know or cannot explain what their parents do for a living. That's why we invited children to come and see how their parents spend their days.

Nov 20, 2019 12:00:00 AM

Sustainable solutions are not an option anymore, but rather a must. As climate reports repeatedly sound the warning bell, the priority to develop and apply sustainable technology solutions becomes more central in all business models. Today, technology plays a big role in sustainable development in all regards, whether they be social, environmental, or economical. Technologies enable several key aspects, including resource conservation, reuse and recycling, energy efficiency, minimal environmental impact and pollution reduction.

Nov 13, 2019 12:00:00 AM

Maillefer has a complete program of extrusion heads which fulfils the needs for pipe & tube manufacturing. Typically proposed in our line offerings, as well as for performance upgrades and component replacements. The TL and ELH longitudinal heads, and the VLCH and ECH crossheads form the four families that cover pipe & tube applications. They respond to a variety of design requirements like single layer or multi-layer, stripe or skin options, co-extrusion or tandem processes, countless adhesives, polymers and elastomers, and special connections and tooling configurations.

Nov 7, 2019 12:00:00 AM

The 100^th multi-layer PAL line is going to Chinaust and in particular to their facilities in Changchun in northeast China. Factory Acceptance Tests took place during the last days of June 2019 in the presence of a four person delegation led by Li Hongjie, General Manager of Changchun Chinaust. Not only was it the occasion to mark a successful acceptance by the customer, but also to highlight the delivery of the 100^th multi-layer automotive tube extrusion line. Indeed, representatives from both companies began plans for celebrating Chinese style once the line ready for production.

Oct 24, 2019 12:00:00 AM

Maillefer has a complete program of crossheads which fulfils the variety of needs in wire & cable manufacturing. Often included in our line configurations, they are also in demand for performance upgrades and component replacements. The THX and ECH models form the two large families of extrusion heads that respond to a variety of applications.

Oct 17, 2019 12:00:00 AM

Working as a team Maillefer and Davis-Standard experts welcome you  all to K2019.  Come and visit us in Hall 16 booth A43.

Oct 9, 2019 12:00:00 AM

Maillefer has recently acquired a Cable Checker unit for our new R&D lab. The unit is essentially a microscope connected to a hot oil bath for high resolution analysis of all parts of the cable. This equipment is particularly suited for inspection of extruded XLPE (cross-linkable polyethylene) insulated Medium, High and/or Extra-High Voltage cable samples. Both trouble shooting and quality control inspection are done with very high accuracy.

Sep 25, 2019 12:00:00 AM

What entrepreneur can afford to ignore input for fresh ideas and innovation? Universities, technical institutes, young start-ups, professional associations, industrial partners as well as suppliers and customers all participate in making ideas germinate. Reserving efforts to reach out when caught up in daily operations takes willpower and vision. The results will help define where we want to be for our customers.

Sep 12, 2019 12:00:00 AM

/Enter

With an installed base of nearly 350 units, our venerable pipe haul-off was in need of an important modernization. Welcome the new RCB 32!

Aug 26, 2019 12:00:00 AM

Countdown for WireShow2019 at Shanghai New Int'l Expo Centre in China has started - only few days to go until Sep.03-05, 2019. Welcome to stop by at our booth N1-B49. Make sure not to miss our presentation of Advanced Technology in the Seminar at 13:30-14:30 in N1-M40 meeting room on Sept 3rd, the first day of the show. 

Aug 22, 2019 12:00:00 AM

Visit us on stand 16 A43

This year, we'll be back in the busy Hall 16 at K and exhibiting together with Davis-Standard. Throughout October's eight-day long event in Düsseldorf, Germany, you'll conveniently find us on stand 16 A43. The co-designed stand reflects the exciting changes we've undergone since the last K edition.

Aug 21, 2019 12:00:00 AM

Maillefer gang is here again! Get your free entry by clicking this, and join us.

See you soon in Bangkok at booth #E02!

Aug 14, 2019 12:00:00 AM

Personnel change. Young colleagues with a thirst for learning are brought on board, while experienced employees move on to face new challenges. Equipment, technology and methods change too. The pace quickens and diversity of expertise grows. Not surprisingly, the demand for training on our micro-drip irrigation systems is on the rise, particularly for tailored training sessions targeting private groups.

Jul 31, 2019 12:00:00 AM

In order to best serve our existing and future customers in the telecom field, we have prepared a new generation EKP for launch during fall 2019.

Jul 17, 2019 12:00:00 AM

The Stronger Together slogan is a reality for Maillefer, a member of the Davis-Standard group of companies. A case in point is the welcome arrival of elastomer manufacturing solutions into the Maillefer product portfolio.

Jul 3, 2019 12:00:00 AM

Maillefer has added a Longitudinal Tape Applicator unit into its product portfolio recently. With this unit, customers have the means to apply a radial water blocking feature for various cable types. Water blocking barriers are usually aluminium, copper or plastic based water swellable tapes. The longitudinal tape is applied during the same process as final sheath.

Jun 19, 2019 12:00:00 AM

Legend Valve & Fitting, Inc. has been in the business of providing plumbing and hydronic systems for over 30 years. The bulk of their business came from sales of copper & brass components and systems. That’s until Legend decided to explore the potential for PEX and PERT products nearly ten years ago. “And what a great decision that was,” sums up Mike Boehk, General Manager of American Legend Manufacturing, based in Michigan, USA.

Jun 5, 2019 12:00:00 AM

The TOA 32 detector helps identify die drool deposits inside the tube so you act on them before your customers do.

May 23, 2019 12:00:00 AM

Modern technology allows better process control and data evaluation tools for your production and maintenance needs. Maillefer is launching the latest Process Supervision Unit, PSU6.1 (64bit). The new rebuilt software allows better process control and data evaluation tools for your production and maintenance needs.

May 21, 2019 12:00:00 AM

At Wire Russia 2019, Maillefer takes the next step in the digitalization of manufacturing and introduces the Smart Factory. With the Virtual Reality application, a visitor can simulate different production parameters and set-ups applicable in Maillefer factories.

May 9, 2019 12:00:00 AM

May 8, 2019 12:00:00 AM

EKP50 Dual Take-ups were introduced to the market more than 30 years ago and since then more than 650 units have been delivered worldwide.

Apr 26, 2019 12:00:00 AM

The test extruders at Maillefer are an easy and convenient way to develop your extrusion know-how in optimum conditions. We have three dedicated machines for trials, as well as stock extruders undergoing approval tests.

Apr 11, 2019 12:00:00 AM

 The Maillefer House of Experts showcases the latest innovations and know-how in wire and cable production technology, piloting and optimization in one booth. The unique virtual reality application connects the digital and physical production worlds and invites you to join!

Apr 10, 2019 12:00:00 AM

Consultation products for Pipe & Tube have been added to the Maillefer portfolio and more are expected in the coming months. These products are part of our know-how offering. Our aim is to support you in your business by bringing the added value needed so that you can be successful.

Mar 27, 2019 12:00:00 AM

Not since the 19th century, with arrival of the first motor vehicles, including electric, have we seen such upheavals in the automotive industry. Consequently, new uses for plastic tubes are showing up under the hood. The changes are coming at a steady pace. How ready are you to respond to new demands coming from the tier 1 suppliers?

Mar 13, 2019 12:00:00 AM

The topography is a novel solution for cable quality control during production. The original idea to develop such a device was sparked many years ago during development of new generation of extruder screws for XLPE insulation in CV lines.

Mar 7, 2019 12:00:00 AM

The THC100/180LR crosshead is here. Its optimized Bi-Flow distributors enable accurate wall thickness, centricity and roundness of the cable. 

Feb 27, 2019 12:00:00 AM

We have launched an app for remote tracking of Maillefer lines called Xview. The Xview app makes it possible for the executives and production managers to easily follow their production remotely and see which lines are operating as planned and which are not running.

Feb 13, 2019 12:00:00 AM

Maillefer's core know-how in power cable production lines is linked to the curing calculation program (NCC). NCC allows its users to optimize current line configuration to reach maximum line speed.

Jan 23, 2019 12:00:00 AM

EMS-GRIVORY, a division of EMS-CHEMIE in Switzerland, positions itself as a leading manufacturer of high-performance polyamides for extrusion and injection molding. Their development center is equipped with a modern multi-layer co-extrusion group from Maillefer that keeps them at forefront of the automotive industry.

Jan 7, 2019 12:00:00 AM

The productivity of an optical cable manufacturing line can be improved significantly by increasing line speed. Our buffering process has set totally new limits for the line speeds. When traditional manufacturing speeds have been increased by 300%, obvious process items must be redefined. 

The manufacturing process itself must be quite robust. Otherwise there are too many parameters which the line operator must control during production. In our smart buffering concept we are taking the process control to the next level by analyzing and understanding the relations between the process data and the end-product properties. The line's concept will also have enhanced operator guidance which will lead to remarkable annual material savings.

Dec 10, 2018 12:00:00 AM

This year's edition will have Maillefer and Davis-Standard sharing a stand at Arabplast 2019 in Dubai, UAE, from January 5 to 8. Register, come visit, and benefit from the synergy.

Dec 5, 2018 12:00:00 AM

The annual Irrigation Show & Education Conference, takes place this year in Long Beach, California. Maillefer will be at booth 1251 from December 5 to 7, 2018. We are presenting the latest micro-drip irrigation lateral manufacturing technologies in product design, materials, applications and processes.

Sep 20, 2018 12:00:00 AM

Sep 14, 2018 12:00:00 AM

Maillefer continues to take steps in the digitalization of manufacturing and introduces the Smart Factory and virtual reality experience for realtime optimization of production. 

Sep 6, 2018 12:00:00 AM

Jun 20, 2018 12:00:00 AM

An extrusion line is composed of many components linked together in series. When a supplier delivers a less than reliable piece of equipment, the likelihood of line failure grows and the level of acceptability drops. We can only insist that particular care be exercised when choosing your extrusion equipment and provider.

Jun 13, 2018 12:00:00 AM

Oriental Electrical Components Pvt. Ltd.is a family owned & operated manufacturing company established in 1974, based in India and serving a global market. With three manufacturing facilities spread across nearly 2 hectares (or 5 acres), they provide a wide range of products covering electrical connectors, cable accessories & plumbing fittings.

Jun 6, 2018 12:00:00 AM

We wanted more speed from our extrusion lines for soft PVC intravenous (IV) tube and we got it. The jump is considerable. It increases production capacity by more than a third, thanks to improvements on the cooling section. But that is not all. The added performance called for more melt flow, which was found by upping the extruder size. Overall, our PML 032//Explore line now gives you more performance while keeping within a compact layout.

May 18, 2018 12:00:00 AM

We are continuously working together also with material suppliers to improve our products and NCC curing calculation software is not an exception. The latest update in NCC adds functionality to support material specific curing profile optimization. Now we can create constraints or optimization window for parameters that are not typically used for curing profile calculation.

May 11, 2018 12:00:00 AM

Less than two days left before the most important plastics show in the Americas reaches its end. Maillefer is extremely pleased to particate at NPE in Orlando, Florida and looks forward to greet more visitors before the exhibition's closing on Friday.

Apr 27, 2018 12:00:00 AM

This year's NPE promises to be bigger than ever. This is definitely true with Maillefer's participation. Come discover innovation and how we have become Stronger Together with Davis-Standard.

Dec 12, 2017 12:00:00 AM

Users of micro-drip irrigation for seasonal crops look towards the most economical thin wall laterals available. Two types fall into this category – continuous tape and miniFlat drippers. With the latest innovations on our PIL 032-miniFT//Explore extrusion lines, miniFlat is competitive with dripper spacing of 10 cm and above.

Nov 14, 2017 12:00:00 AM

The efficiency of an optical cable manufacturing line can be improved significantly by increasing line speed. But to do so, the manufacturing process itself must be quite robust. It must withstand abnormalities and changes in the factory environment. Maillefer has taken several steps forward in bringing high speed capability to our customers, thanks to nonlinear modeling.

Oct 31, 2017 12:00:00 AM

Do you know how to make the most out of your production? With the experience of over 4,000 line deliveries, we have now launched a full stack of expert services. Now, our website provides you more information about our wide range of consultation products: Maillefer Factory System, Maillefer Piloting, Production Competence and Production Optimization.

Oct 18, 2017 12:00:00 AM

Maillefer was proud to be part of wire South America 2017, an event collecting hundreds of exhibitors and thousands of visitors from around the region. The exhibition was organized in São Paulo, Brazil.

Sep 27, 2017 12:00:00 AM

Wire Southeast Asia 2017 is the region’s leading procurement and networking platform that connects key local and global manufacturers, suppliers, and service providers for the wire, cable, spring-making and fastener industries. We were proud to be part of the three-day show held in Bangkok and grateful to have several interesting discussions with many customers and visitors from Thailand, Taiwan, South Korea, Indonesia, Japan, China, Bangladesh and Germany.

Sep 22, 2017 12:00:00 AM

Great news for pipe manufacturers! We've just reduced cycle times on all recent TCA coilers by 6% to over 10%. Plus we've added a single strap feature on our smaller model. Imagine what those fewer seconds can get you in terms of coil lengths. The ability to satisfy buyers with coils in sizes ready for consumers may be the manufacturing advantage that you've been waiting for.

Sep 15, 2017 12:00:00 AM

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Sep 13, 2017 12:00:00 AM

Polyurethane (PUR or PU) is an extremely resistant polymer used in special applications like compressed air tubes, oil and fuel tubes, oxygen & gas lines, cable jacketing, and more. A variety of formulations exists to meet the specific standards known to the food, health, aeronautics, chemical, automotive industries. PUR is said to be growing globally at a rate of about 4 to 5% per annum, depending on public reports. Our PSL 032 //Extend line, which is configured for the particularities of this material, helps you produce PUR tubes with ease.

Sep 6, 2017 12:00:00 AM

More and more manufacturers around the world have arrived on the scene and are producing micro-duct for blown fiber. Their needs for increased production performance and capacity are motivation to innovate. Recently we have been looking on how to improve micro-duct tube conditioning in view of simplifying the downstream operations of bundle assembly and jacketing.

Aug 30, 2017 12:00:00 AM

Do you know your production line capability? Or the hidden performances which could easily be utilized from your existing capacity? Overall Equipment Effectiveness (OEE) is one of the most important indicators used to measure and monitor the performance of one's production, from the equipment itself up to the whole factory. By knowing your OEE, we can help you bring your focus on areas requiring improvement.

Aug 16, 2017 12:00:00 AM

Maillefer introduced the high speed Fiber Optic Cable Secondary Coating Line OEL 40///Explore already a couple of years ago. The line has been a great success ever since. We have been able to offer our customers not only higher productivity but also improved cable quality. With our fine-tuned process it is possible to run loose tube at unparalleled speeds.

Aug 8, 2017 12:00:00 AM

Our new High Voltage Catenary Continuous Vulcanizing Line EPL 50/Enter is a versatile and economical high voltage CCV line for XLPE insulation and crosslinking. Medium voltage cable production is also possible.

Aug 2, 2017 12:00:00 AM

How would you define competitiveness? For us it means increasing the lifetime value of your technology in different production and market circumstances. We do it by empowering people, production and productivity - by equipping you with the right competency.

Jul 26, 2017 12:00:00 AM

Since the early times of extruded high voltage subsea XLPE insulated cables, it has been mandatory to develop reliable in-house solutions for jointing either XLPE or lead extrusion lengths. The manufacturing lengths are connected by so called Factory Vulcanized Joints (FVJ). The factory joints make it possible to proceed with the application of subsequent cable layers in processes not sensitive to restarts after a break.

Jul 19, 2017 12:00:00 AM

Maillefer’s product portfolio has been developed around one central theme – customer value. To better answer the diverse needs of wire and cable manufacturers worldwide, our portfolio is organized in three different solution levels - /Enter, //Extend and ///Explore. These solutions vary in capacity, cost, automation, flexibility, product range, space requirements and maintenance needs.

Jul 13, 2017 12:00:00 AM

Count up to 90% of volume for the main layer in a triple layer tube construction. That is the proportion of material employed in comparison to the two skin layers, which make up a heavy wall micro-drip lateral. So imagine the costs reductions if you could purchase less costly virgin material or even better, include recycled material. Maillefer offers you such possibilities. And that is just one of the advantages you get from our PIL 032-FH//Extend and ///Explore lines.

Jul 6, 2017 12:00:00 AM

New function in the Curing Calculation Program NCC for calculating optimum degassing times.

Jun 28, 2017 12:00:00 AM

We've positioned ourselves as technology leader in plastic extrusion having the widest systems and services portfolio for the global wire, cable, pipe and tube markets. So naturally, customer expectations equal our ambitions. We aim to maximize your competitiveness by providing proven value technology solutions and dedicated lifecycle support for your equipment. Maillefer Consultation and Maillefer Services are an integral part of our strategy.

Jun 21, 2017 12:00:00 AM

Polyhose India is a manufacturer of thermoplastic tube, spiral and cross braided high-pressure hydraulic hose, PTFE hose and PVC braided hose for automotive and industrial applications. Maillefer has established a Service Level Agreement (SLA) with Polyhose that guarantees Technical Inspection visits and Service Support Desk with priority response. The agreement specifies the frequency of interventions and the resources involved from both Maillefer locations in Switzerland and India. Polyhose also benefits from privileged access to the Support Desk, including remote connection via Internet.

Jun 14, 2017 12:00:00 AM

wire Russia is the industry’s most important trade fair in the region with over 200 exhibitors from more than 25 countries and over 10,000 visitors mainly from Russia and the CIS countries. It has become a traditional venue for the wire and cable industry experts introducing new technologies, modern equipment and best practices. We were proud to be part of it once again.